Electronics Manufacturing Engineer

Areyoulookingforanopportunitytomakearealimpact,takeonexcitingchallenges,andbepartofateamthat'sshapingthefutureofaviation?

AtMalloyAeronautics,you'llplayakeyroleinhelpingusdevelopinnovativetechnologythat'schangingthewaytheworldmoves.

We'reonamissiontorevolutioniseunmannedflight.AtMalloyAeronautics,wedevelopadvancedheavy-liftUAVsforbothdefenceandcommercialapplications.

Whatsetsusapartisourin-houseapproach.Fromdesignandengineeringtomanufacturingandtesting,themajorityofourworkhappensunderoneroofinBerkshire,allowingustoinnovatequickly,maintainexceptionalquality,andbringideastolifefaster.

Forourteams,thatmeanshands-oninvolvement,realownership,andtheopportunitytohelpshapethefutureofaviation.

Responsible for supporting the manufacturing, assembly, and testing of electronic systems used in UAV platforms. Acts as the key link between design engineering and production, ensuring that electronic components and assemblies are built to specification, are testable, and meet quality and performance requirements. Works closely with technicians, design engineers, and supply chain teams to improve build processes, troubleshoot production issues, and ensure repeatability and reliability in the final product.

Ability to hold Security Clearance – 5 years residence in the UK

What you’ll be doing (but not limited to):

Support the assembly and production of PCBAs, wiring looms, and electronic modules used across UAV systems

Develop, document, and maintain standard operating procedures (SOPs), build instructions, and test guides

Investigate and resolve build issues, non-conformances, or test failures in production batches

Collaborate with electronics design engineers to improve DFM (Design for Manufacture) and DFT (Design for Test) practices

Create and maintain wiring diagrams, test reports, and traceability documentation for regulatory and quality compliance

Define and optimise production tooling, test rigs, and custom fixtures to streamline assembly processes

Perform or support functional testing, continuity checks, and basic debugging of circuit assemblies

Track build status, yield, and rework metrics to support production performance monitoring

Contribute to the selection of production methods and equipment for new electronic designs

Support continuous improvement in build quality, reliability, and efficiency across electronics production workflows

Procurements machinery for PCB development and manufacture – develop business cases to ensure full justification for capital investments

Essential Skills and Experiences:

Hands-on experience with electronics assembly, fault diagnosis, and test equipment (e.g. multimeter, oscilloscope)

Proficient in interpreting schematics, wiring diagrams, and assembly drawings

Strong attention to detail and process discipline in manufacturing environments

Clear communicator with the ability to document procedures and train technicians effectively

Able to collaborate across teams (engineering, operations, QA) to resolve production issues efficiently

Organised and proactive in identifying and implementing improvements to production processes

Flexibility in task structure – adaptive planning

Desired Skills and Experiences

Extensive knowledge on PCB and how they are manufactured

PCB rework and assembly experience

Good understanding of PCB layout, component types, circuit functionality, and common failure modes

Knowledge of test procedures, validation steps, and fault isolation methods for electronics

Understanding of BOM structures, engineering change control, and traceability requirements

Good working knowledge of coding languages – C/C++, Python, Power Query etc

Desirable: experience in low-volume/high-reliability industries such as aerospace, automotive, or robotics

Desirable: Awareness of UAV subsystems (e.g. power distribution, flight control, telemetry) and their integration requirements

Desirable: Familiarity with electronic manufacturing processes, soldering standards (e.g. IPC), and ESD precautions

Desirable: Experience with PCB designing – DFM/DFA process involvement

Benefits you may be eligible for:

Alternate Fridays off with our 9-day fortnight

BAE Systems Share Incentive Plan

5% employer pension contribution

Annual collective incentive bonus scheme

Enhanced family leave with 6 months' full-pay maternity leave and 4 weeks' full-pay paternity leave

20 days' annual leave, increasing with service, plus a 3-day Christmas shutdown

Company sick pay

Healthcare Cash Plan with Virtual GP access, dental and optical support, plus free cover for dependent children up to age 24

Mental health and wellbeing support available 24/7

Cycle to Work Scheme

Proud supporter of the Armed Forces through our Bronze Armed Forces Covenant commitment.

Malloy Aeronautics employees will be subject to both security and export control restrictions. These restrictions mean that factors including your nationality, any previous nationalities you have held, and your place of birth may limit those roles you can perform for the organisation.

We’re committed to building an inclusive workplace where everyone feels valued and supported. We know that a diversity of backgrounds, perspectives and experiences strengthens our teams and is vital to the work we do.

Please be aware that many roles at Malloy Aeronautics are subject to both security and export control restrictions. These restrictions mean that factors such as your nationality, any nationalities you may have previously held, and your place of birth can restrict the roles you are eligible to perform within the organisation. All applicants must as a minimum achieve Baseline Personnel Security Standard. Many roles also require higher levels of National Security Vetting where applicants must typically have 5 to 10 years of continuous residency in the UK depending on the vetting level required for the role, to allow for meaningful security

#ROL