Composite Laminator

Job Title: Composite Laminator (Contractor)

Position Overview

We are seeking experienced Composite Laminators to join our advanced composites manufacturing team on a contract basis. This role involves hands-on production of high-performance composite components, primarily using pre-preg carbon fibre materials, for projects in high-performance automotive, motorsport, aerospace, defence, and marine sectors. The work focuses on delivering lightweight, high-strength parts such as monocoques, body panels, and structural components to exacting standards of quality, precision, and performance.
There are two contract positions available, with potential for extension based on project demands and performance.

Key Responsibilities

Perform hand lay-up of pre-preg carbon fibre, fiberglass, and other advanced composite materials according to technical drawings, ply books, laminate schedules, and work instructions.
Prepare moulds and tools by cleaning, applying release agents, sealing, and waxing to ensure defect-free production.
Apply composite layers accurately, ensuring proper orientation, consolidation, and removal of air voids using rollers, squeegees, and other hand tools.
Execute vacuum bagging processes, including the application of peel ply, release films, breather fabrics, and vacuum bags for optimal laminate consolidation.
Conduct in-process and post-production inspections to verify compliance with specifications, identifying and addressing any defects.
Trim, fit, and finish cured composite parts to precise tolerances using hand tools, power tools, and measuring equipment.
Assist in demoulding, part assembly, and basic bonding operations as required.
Maintain accurate documentation, including job cards, travellers, quality records, and inspection reports.
Adhere strictly to health and safety protocols, including the proper use of PPE, handling of resins and materials, and working in controlled environments (e.g., clean rooms).
Contribute to continuous improvement by reporting issues, suggesting efficiencies, and maintaining a clean and organised workspace.

Essential Skills and Experience

Proven experience as a Composite Laminator, ideally in high-performance sectors such as motorsport (including Formula 1), automotive, aerospace, or marine.
Strong expertise in pre-preg hand lay-up techniques with carbon fibre materials.
Proficiency in mould preparation, vacuum bagging, and curing processes (including autoclave awareness).
Ability to read and interpret engineering drawings, ply schedules, and technical specifications.
Experience with trimming and fitting composite components to tight tolerances.
Excellent attention to detail and a commitment to producing high-quality, defect-free parts.
Familiarity with quality control standards and inspection methods in composites manufacturing.
Good manual dexterity and physical fitness, including the ability to stand for extended periods, lift materials (up to 25kg), and work in confined spaces.

Desirable Skills

Experience with advanced composites tooling, including 3D-printed or additive-manufactured moulds.
Knowledge of robotics or automated processes in composites production.
Previous work on carbon fibre monocoques or Class A surfaces.
Basic understanding of health, safety, and environmental regulations in composites handling.

Requirements

Right to work in the UK (essential for contract roles).
Availability for immediate or short-notice start.
Willingness to work flexible hours, including overtime and shifts as project demands require.
Own transport preferred due to facility location.

Contract Details

Position Type - Contract (initial duration to be discussed, with potential for extension).
Hourly Rate - £24 per hour (paid via umbrella company or agency, depending on arrangement).
Number of Positions - Two.
Location - Oxfordshire, UK (on-site role in a modern 20,000 sq ft facility).
If you have a passion for precision engineering and experience in delivering world-class composite components, we would like to hear from you. Please submit your CV and details of relevant experience