Senior Mechanical Design Engineer

PURPOSE
As a Mechanical Design Engineer, you will play a key role in the design of client projects. As a Mechanical Design Engineer, you will design, develop, and test mechanical systems for client projects. You will create detailed technical drawings, perform engineering calculations, and collaborate with cross-functional teams to ensure successful implementation and optimization. Additionally, you will troubleshoot and resolve design issues, contributing to continuous product improvement and efficiency
THE COMPANY
We are one of the UKs leading integrators specialising in machining and additive applications. Our company specialises in advanced robotics systems and is at the forefront of using robotics to enhance manufacturing productivity both in the UK and internationally. By addressing production challenges and developing new processes, we deliver strategic solutions that, combined with our team's expertise and passion for innovation, position us as market leaders.
Our company adheres to a comprehensive management framework that aligns with ISO14001 (Environmental Management), ISO9001 (Quality Management), and ISO45001 (Occupational Health and Safety Management) standards. This commitment ensures compliance, fosters continuous improvement, and promotes sustainable and safe practices across all operations.
All employees are expected to conduct themselves in a manner that supports the organization's integrated management system in accordance with ISO14001, ISO9001 and ISO45001 ensuring compliance, continuous improvement, and a commitment to sustainable and safe practices.
ABOUT YOU
You are meticulous and passionate about technology, someone who thrives in a dynamic and innovative environment.
Your attention to detail and commitment to accuracy are unparalleled, ensuring that you work to the highest standards of quality and compliance.
You are energetic, positive, self-motivated, creative and have a ‘can-do’ attitude, with strong problem-solving ability and a solution-focused mindset.
Ethical and Trustworthy.
KEY RESPONSIBILITIES
Design and develop bespoke robotic and automation systems using advanced 3D CAD tools (e.g. SolidWorks), creating technical drawings with attention to functionality, and manufacturability.
Produce design specifications, process flow diagrams, fabrication and assembly drawings, and compliance records.
Specify components and assemblies based on performance criteria, regulatory standards, and integration with electrical and control systems.
Conduct technical evaluations FEA, feasibility studies, and risk assessments to validate mechanical performance and safety.
Ensure design compliance with relevant safety regulations and standards (e.g. CE/UKCA marking, ISO 12100, ISO 13849), generating supporting calculations and participating in risk assessments and RAMS.
Coordinate with suppliers, fabricators, and internal stakeholders to align mechanical design with manufacturing capabilities, timelines, and cost targets.
Support build and integration activities both in-house and on client sites as required.
Contribute to Factory Acceptance Testing (FAT) and product commissioning by providing mechanical expertise and resolving integration issues.
Maintain and update technical documentation throughout the project, including O&M manuals, test records, and engineering change notes.
Monitor and manage mechanical design deliverables against project plans, ensuring milestones are achieved and engineering quality is upheld.
Collaborate across multidisciplinary teams (mechanical, electrical, software, project management) to deliver high-quality robotic systems on time and to specification.
EDUCATION
Degree in Mechanical Engineering (BEng or BSc)/ Mechatronics / Aerospace Engineering or similar engineering disciplines or equivalent time served experience.
EXPERIENCE
Previous experience in a similar role.
Strong understanding of machinery systems.
Experience of developing concepts and designing complex electro mechanical machinery including robotics.
Experience using SOLIDWORKS Mechanical (Essential) [3D Modelling, Drawings & Analysis], SOLIDWORKS PDM (Desirable), KUKA SIM (Desirable)
Experience of Producing manufacturing and assembly drawings inline with relevant drawings standards e.g. BS 8888
Familiarity with Pneumatic circuit diagrams and componentary
Knowledge of all pertinent standards for compliance with the Machinery Directive and CE Marking.
SKILLS
Strong interpersonal/team skills to build positive relationships with people internal/external to the organisation.
Ability to work effectively with customers, peers, and senior-level leaders.
Defined process for problem solving working alone and, in a team.
Organisational skills to complete a variety of tasks and assignments in an effective manner.
Problem-solving skills to arrive at reliable conclusions based on analysis of information.
Good communication skills to convey a range of information clearly and effectively in both verbal and written formats.
Skilled in the use of software such as Microsoft Excel, Word and PowerPoint is required.
Able to safely drive own or company vehicles to perform assigned duties.
Strong time management skills.
Ability to adapt to changing circumstances.
Decision-making, problem resolution and creative thinking skills
Attention to detail.
Ability to multi-task activities with shifting priorities.
Able to work productively in a pressurised environment